About Us

We came into existence in the year 2008 and since then we have been working benevolently on fibre glass products. Our company is a renowned entity in this industry best known as one of the leading manufacturers of FRP composite products in India. Today, FRP (Fibre Reinforced Plastic) or GRP is gaining popularity as the next generation technology and has replaced materials like CI, DI, Concrete, PVC, MS, etc due to its far superior properties.

The company was the result of the efforts of two pioneers who have more than 50 years of experience in this FRP technology. Our product portfolio includes FRP Moulded Gratings, FRP Manhole Covers & Frames, FRP or GRP Pultruded Sections, etc.

Unlike other manufacturers present in market, we are recognized as an ISO 9001:2008 certified company with our all products approved by the Municipal Corporation of Greater Mumbai (MCGM), Military Engineering Services (MES), Bhabha Atomic Research Centre (BARC – Dept. of Atomic Energy), Mahanagar Telephone Nigam Ltd. (MTNL), CIDCO (City Industrial Development Corporation of Maharashtra), NMMC (Navi Mumbai Municipal Corporation) and other reputed institutions and government bodies.

We are quite famous among our clients for accomplishing bulk orders of FRP products in stipulated time period and for this, we have established a 25,000 sq. ft. of sprawling manufacturing unit on the outskirts of Mumbai & Aurangabad. At our unit, we have adopted a very stringent quality control measure for our range so that our clients get an excellent range of FRP composite products. The entire production procedure is carried out under the supervision of senior professionals who have immense knowledge in this sector. To ensure the quality of our entire stock, the products are subjected to a strict quality test that checks each and every item on various parameters. Till now, we have supplied large number of FRP products to many clients from several nations including Africa.

Applications, Size, Handling & Installation :

FRP is widely used for manufacturing Manhole Covers, Gratings, Pultruded Sections, Doors, Window Shades, Cabins and SBS Toilets.

Size selection :

• Size mentioned on the cover, technical sheet is clear opening size
• Clear opening of the frame should not be smaller than the bore of the chamber on all sides and edges
• Shape of the clear opening should be same as shape of bore
• If possible, bore opening must be designed after consideration of standard clear opening sizes available.

Precautions before/during installation :

• Standard covers are designed for installation on flat road/foot path surface; kindly ensure the same before installation.
• Ensure that the top level of the frame is aligned to the level of the road ensure that the frame is completely resting in concrete on all sides/edges
• Ensure that the top level of the frame is aligned to the level of the road
• Ensure that the frame is completely resting in concrete on all sides/edges
• Ensure that the frame is allowed sufficient time for setting in concrete before usage
• Ensure that the frame or cover is not dropped/exposed to impact prior to and after installation
• Ensure that the cover is placed upright on the frame

Installation instructions :

• Prepare the concrete bed after considering the height of the frame
• The frame should be completely embedded in a minimum of M-20 Grade Concrete
• The level of the concrete bed must be flat so that entire frame is uniformly supported
• In case a section of frame is not supported with solid ground, a concrete beam (min m-20 grade) not less than 100mm in height must be installed for resting below unsupported section
• A frame should be allowed to set in concrete for a minimum time of 48hrs before its use

Why FRP?

Fibre reinforced plastic (FRP) is the next generation polymer made of a polymer matrix reinforced with fibres. These polymers are considered to be the strongest one and most resistive to deforming forces. With the advancements, FRP has totally replaced traditional materials like RCC, CI and steel for manufacturing manhole covers, gratings, doors, window shades and security cabins.

Following are the comparison charts between FRP and other materials :

	RCC	CI	FRP
Life Span	Low	Moderate	High
Strength/Weight Ratio	Very Low	Moderate	Very High
Cost	Low	Moderate	Comparable to CI
Scrap Value	Low	High	Nil (Zero Scrap Value)
Color Range	Concrete Grey	Black / Metallic	Range Available
Finishing	Not Applicable	Rough	Granite Finish
Logo Embossing	Not Available	Not Available	Possible
Custom Design	Not Available	Not Available	Possible
Locking System	None	None	Available
Handling	Very Difficult	Difficult	Easy
Thermal Expansion	Slight	High	Almost Nil
Corrosion Resistance	Low	Medium	High
Abrasion Resistance	None	None	Yes

Properties	FRP	Steel
Corrosion Resistance	Very High	Subjected to Oxidation & Corrosion
Weight	Light Weight	require lifting equipments to move and place
Conductivity	Highly insulating material	Conducts electricity, potential Shock hazard
Strength	High strength to weight ratio	Lower strength to weight ration
Stiffness	Will not permanently deform under load conditions	Any deformation will be permanent in nature
Impact Resistance	Glass mat distributes load evenly to prevent surface damage	Can permanently deform under impact
EMI / RFI Transparency	Transparent to EMI/RFI interferences	Can Interfere with EMI/RFI transmissions
Versatility	Pigments added to resin provide uniform coloring through volume	Color is applied only on surface via paint or coating
Field Fabrication	Can be fabricated on site using simple carpenter tools. Erection easy due to light weight	Needs specialized cutting and welding equipment and skilled labor Heavier material requires special lifting equipments to manage.
Cost	Lower life cycle cost due to low maintenance and installation cost	High life cycle costs

It’s been long since we are manufacturing and supplying FRP composite products in market. We have all the expertise to accomplish bulk orders for FRP products in stipulated time period. As a certified FRP composite product manufacturer, our high standard quality range has resulted in wide range of renowned clients across India as well as overseas markets. Our prime focus has always been to meet the requirements and demands of our esteemed clients. The main asset of our company is our cherished and contended clientele. We do not believe in marketing and promotions, our prime source of advertisement is our clients who always recommend our company in market for our excellent range of products. Being a quality conscious company, we make sure that all the fabrication work is done with high grade and fine quality material. Till now, we have served numerous renowned clients with our excellent range of FRP products.

The list is as following :

• MCGM (Municipal Corporation of Greater Mumbai)
• PWD
• BARC
• MTNL
• MES – Indian Navy
• MMRDA
• CIDCO
• Essar
• Seven Hills Healthcare Pvt. Ltd.
• Vijay Associates (Wadhva Group)
• Lodha Group
• IVRCL
• Relcon Infraprojects

And the list is increasing day by day with the up-gradation and innovations in our stock of FRP composite products.

Our company is indeed the most preferred choice for FRP composite products with an incredible experience in FRP technology. In entire industry, we have recorded highest number of approvals from MCGM, MES, BARC, MTNL, NMMC and MMRDA for our manufactured FRP manhole covers and gratings. Entire assortment of FRP products is manufactured at our two state of the art manufacturing units at Vasai and Aurangabad. Owing to our technologically advanced production unit & experienced workforce, we are recognized as the largest supplier of FRP manhole covers and gratings in India. We are highly reckoned in industry for our superior quality of products. There are all the in-house R&D and test facilities for scientific manufacturing practices. We have a capacity of generating over 1000 tonnes of FRP products per annum. As compared to other manufacturers of FRP products, our company is highly renowned at global level for following reasons:

• More than 50 years of experience in FRP technology
• Products in compliance with the industrial standards
• Technically advanced manufacturing unit
• Skilled workforce
• FRP products are supplied in market after stringent quality test

Shade Card & composition

In this industry, we are best known for manufacturing a complete range of FRP composite products. Our entire product range includes FRP manhole covers, stainless steel manhole covers, concrete manhole covers, FRP gratings, stainless steel gratings, iron gratings & concrete gratings. We have expertise to offer all these FRP products in wide range of colors and shades. An exclusive set of colors is provided to our clients so that they can choose their preferred color to meet their aesthetic needs.

We have all the in-house facilities for manufacturing a supreme quality range of FRP composite products. Compression moulding process is generally used to manufacture these FRP products in which we use glass fibre woven cloth that is embedded with modified resin. We make sure that the content of Glass fibre in the manufacturing of these products does not exceed above 50%. In our products, the top most layer of the FRP cover is specially fabricated from certified quality of quartz & corundum that adds to the wear resistance of surface.

The basic elements which are used while manufacturing our entire stock of FRP composite products includes:

• Glass fibre (E-glass)
• Firming agent
• Modified unsaturated resin
• Promoter
• Enthylene-Propylene-Diene-Monomer
• Quartz Antioxidant
• Cr13
• UV additive
• Other auxiliary materials

Our entire assortment of raw materials for manufacturing FRP products is carefully procured from only reliable vendors after subjecting it to stringent quality test. All the materials used are of premium quality and ensure high efficiency of the product. One of the most important materials that play an important role in product application temperature is the unsaturated resin. This kind of resin belongs to the thermo-setting resin family and the performance after its solidification is as follows:

• Compressive strength is 300-600Mpa
• Bending strength is 700-1400Mpa
• Poison ratio is 0.35